Foundry Division
Our Foundry
Division is an important area of our service, providing
ductile iron castings from 50 to 4,000 pounds, gray iron castings
from 50 to 6000 pounds, and also chrome and nickel gray iron
castings from 50 to 2000 pounds.
We specialize in bearing housings,
valve bodies, pedestals, pipe fittings, machine bases, steer
hubs, etc. Our capabilities include:
Molding
- Two
Furan No-Bake Sand mixers for large and medium sized molds
with a mixing rate of 1,000 pounds per minute.
- Two manual molding
lines for medium size cope and drag interlocked dump box molding.
- Two
Floor molding areas for large molds. Includes a 20,000-pound
Cope Turner and a 20,000-pound INTAC Roll Over Machine. Core
Area for large cores.
- One
Automated Molding Loop for large interlocked cope and drag
dump boxes. The loop employs:
- One Kloster 14,000 pound Compaction Table.
- 136 feet of 69" wide Powered Roller Conveyor with a 20,000
pound mold capacity.
- B&P 15,000 pound Rollover and Draw set up for box sizes up
to 76" long x 51" wide x 24" tall.
- IMF Mold Manipulator with a maximum mold size of 70.8" x
55" x 25.5" and a capacity of 8,800 pounds.
- Quiptec Mold Manipulator with a maximum clamp of 40", minimum
clamp of 10", swing radius of 34" and a capacity of 2500
pounds.
- Refcotec Flow coating System
Melting
- Two
5,000-pound induction furnaces with a melt capacity of 25,000
pounds per shift for gray and ductile iron.
- Two
2,000-pound induction furnaces with a melt capacity of 12,000
pounds per shift for gray, ductile, and alloyed gray iron.
Metallurgical
Lab
Our Metallurgical lab offers facilities and procedures including:
- Metallographic preparation equipment.
- Metallurgical microscope for matrix structure evaluation of
every-day-heats.
- Image Pro Metallurgical analysis software.
- Portable Brinell hardness tester.
- Riehle Model KA-60 Hydraulic Tensile Tester - 60,000 lb. capacity.
- Baird Spectrovac Model FSQ spectrometer - 14 elements for iron.
- Chemical and Physical Certification to ASTM Standards.
Sand Testing
Lab
Our Sand
Testing Lab offers facilities and procedures to perform sand tests
including:
- Loss On Ignition
- Acid Demand Value
- AFS Sieve
- Moisture
- Tensile Strength
Core Room
- Kloster Kadet 75 pounds per minute Pep-Set mixer.
- Palmer 50 pounds per minute Pep-Set mixer.
Standard Iron
Grades
- ASTM A48 Class 30, Class 35 and Class 40.
- ASTM A536 Grades 65-45-12, and 80-55-06
Other Capabilities
- In-house
pattern shop.Wheelabrator 96" Double Swing Table Roto-blastGrinding,
cleaning, and cutting area.
- Paint
Booth
Machining
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